Advanced Screening Solution for Camellia Oleifera Processing
Camellia Oleifera Screening Solution
Solution Introduction
Camellia oleifera screening primarily focuses on safely removing foreign matter and rapidly breaking down oily large lumps of raw materials into fine powder. This process not only meets stringent food safety standards but also protects the hygiene of the processing line and ensures consistent product quality.
Given that the raw materials are often at high temperatures during processing, the screening system must be capable of adapting seamlessly to subsequent production stages before packaging, maintaining both product integrity and hygiene throughout the line.
Related Products
Centrifugal Sifter
Screening Solution Details
After evaluation, HeYing recommended the WSA series compact vibrating screen, an all-in-one machine designed for both breaking and screening. This high-efficiency dual-function unit safely screens out foreign matter while efficiently breaking up large oily lumps into fine powder, thereby improving product quality and minimizing raw material loss.
The machine features hygienic internal design with easy disassembly and cleaning capabilities. It boasts a throughput capacity of 3,000 kg of qualified product per hour, effectively replacing traditional safety screens.
To further enhance performance, HeYing customized a slit mesh cage tailored for Camellia oleifera screening, replacing the standard woven mesh cage to prevent mesh clogging and smearing issues.
Cooling Design
Integrated with the onsite air duct system, the screening machine features a specially designed air outlet and a composite high-density filter element that prevents raw material loss due to airflow. Internally, high-speed rotating blades generate airflow to extract heat through the duct, ensuring optimal temperature control.
Easy-to-Clean Features
This dual-function screening machine incorporates a new sanitary panel configuration that significantly improves cleanability. This design minimizes product waste and downtime, prevents cross-contamination between batches, and speeds up cleaning processes—key factors for maintaining production efficiency and hygiene.
Customized Camellia Oleifera Screening Machine Features
Fully sealed driving part to ensure cleanliness and hygiene.
Interior slideways for quick and easy cage replacement and cleaning.
Ideal for materials with high viscosity, adhesion, poor fluidity, and easy clumping.
Durable slit-punched mesh cage with high screening efficiency.
Compatible with pneumatic conveying systems for direct series connection to air paths, saving resources.
Gas protection system supplies purified air to both ends, cooling equipment and forming a protective layer for bearings, preventing dust ingress and mechanical contamination.
Low noise, compact footprint, allows multi-level and three-dimensional installation for higher screening capacity.
Advantages of the Camellia Oleifera Screening Machine
Agglomerate Breakage: In fried noodles with 20% lumps, 15% can be broken up. From 3,000 kg/hour input, 450 kg of finished product is recovered, increasing profits by approximately 1.08 million yuan annually (calculated as 1 yuan/kg × 450 kg/hour × 2400 hours/year).
Slit Mesh Cage Longevity: The slit mesh cage outlasts woven mesh cages, which typically require replacement every month. Annual cost savings approximate 600 yuan (50 yuan/sq × 12 months).
Reduced Screen Replacement Time: Each screen change takes 2 hours less, saving about 960 yuan annually (40 yuan/hour × 2 hours × 12 times).
Increased Output: Conservative output reaches 3 tons/hour compared to 1 ton/hour for traditional linear screens, resulting in an output increase of 2 tons/hour and annual profit growth of 480,000 yuan (2 tons/hour × 1000 yuan/ton × 2400 hours/year).