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The "Unsung Hero" of Papermaking: How Calcium Carbonate Makes Paper Whiter and Smoother
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The "Unsung Hero" of Papermaking: How Calcium Carbonate Makes Paper Whiter and Smoother

2025-05-22

In the paper industry, calcium carbonate (CaCO₃) is a vital raw material that significantly improves paper whiteness, smoothness, and printability. Abundant, cost-effective, and finely particulate, it boosts opacity, ink absorption, softness, and gloss while minimally affecting paper strength.

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Two Key Roles of Calcium Carbonate in Papermaking

  1. Filler

    • Dispersed among pulp fibers to fill gaps, enhancing opacity and brightness.

    • Ground Calcium Carbonate (GCC): Used in printing/writing/office papers (excluding cigarette/filter/specialty papers). Specifications:

      • Coated paper: 325 mesh, brightness ≥92%, CaCO₃ ≥98%.

      • Whiteboard: 1250+ mesh, brightness ≥92%, CaCO₃ ≥98%.

      • Technical Specification Requirements for Filler-Grade Calcium Carbonate (QB/T2811-2019 Calcium Carbonate for Papermaking)
      • 微信图片_20250522163305.jpg
    • Precipitated Calcium Carbonate (PCC): Preferred for premium papers (e.g., cigarette, fax, inkjet papers).

  2. Coating Pigment

    • Improves print quality and uniformity. GCC suits base/top coatings; PCC complements kaolin/GCC in high-gloss/matte papers.

    • Technical Specification Requirements for Coating-Grade Calcium Carbonate (QB/T2811-2019 Calcium Carbonate for Papermaking)
    • 微信图片_20250522163426.jpg
    • Advantages: High brightness, low binder demand, excellent ink absorption.

    • China Industry Standard (QB/T 2811-2019): Governs purity, brightness (D65), pH, viscosity, and particle distribution.

    • Wet-processed GCC dominates coatings:

      • Base coat: ≥75% particles <2μm.

      • Top coat: ≥90% particles <2μm for gloss.


Secrets to Whiter & Smoother Paper

  1. Brightness: CaCO₃’s inherent whiteness elevates paper’s visual appeal.

  2. Smoothness/Gloss: Fine, uniform particles create a smooth coating, reducing linting and enhancing print quality.


Technical Specification Requirements for Coating-Grade Calcium Carbonate (QB/T2811-2019 Paper-Use Calcium Carbonate)

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Choosing the Right CaCO₃ for Papermaking

  • GCC vs. PCC: Select based on paper grade, pulp type, and machine conditions.

  • Filler Dosage: Optimize to reduce fiber use while maintaining paper performance.


Beyond Whiteness: CaCO₃’s Advantages

  1. Cost Savings: Reduces fiber consumption.

  2. Ink Absorption: Improves print sharpness.

  3. Strength: Modified CaCO₃ enhances tensile/burst strength.


Modifying CaCO₃ for Papermaking

Untreated CaCO₃ has poor fiber compatibility and retention. Key methods:

  1. Chemical Coating Modification

    • GCC: Nano-coating in Ca(OH)₂-H₂O-CO₂ systems improves dispersion and strengthens fiber networks, boosting tensile/burst indices.

    • PCC: Cationic chitosan/carboxymethyl cellulose treatment increases particle size uniformity and retention via mechanical/adsorptive effects.

  2. Surface Modification

    • Silane Coupling (KH570): Forms Ca–O–Si bonds on nano-CaCO₃, enhancing hydrophobicity and coating performance.

    • Sodium Stearate: Reduces agglomeration; blends with polyurethane for anti-slip packaging paper.


Applications

From office paper to coated board, CaCO₃ is indispensable—especially in hygiene products (diapers, sanitary pads) and photo papers. Truly the paper industry’s "unsung hero."

Source: Compiled from industry references. Contact us for technical inquiries.


Why Our Vibrating Screens Matter

For GCC/PCC producers, precise particle sizing is critical. Our vibrating screens ensure:

  • High-precision grading (325–1250+ mesh).

  • Optimal brightness retention by removing oversized impurities.

  • Efficient coating prep with tight particle distribution control.

Let’s optimize your CaCO₃ process—screen smarter, produce better.