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Nucleotide Screening Solution
Solution

Nucleotide Screening Solution

2024-11-25

Solution Overview

To ensure optimal absorption by the human body, nucleotides require a highly uniform particle size. Our company has made innovative upgrades to traditional ultrasonic vibrating screens, specifically tailored to meet the stringent particle size requirements of nucleotide screening.

Nucleotides play a critical role in biological functions such as promoting blood circulation, enhancing brain activity, supporting metabolism, strengthening bodily systems, and boosting immunity. They are widely used in pharmaceutical synthesis and as functional food additives, including in infant formula and other nutrition products.


Recommended Equipment

  • Rotary Vibrating Screen

  • Ultrasonic Vibrating Sieve


Nucleotide Production Process

Raw Materials → Hydrolysis → Precipitation → Filtration → Fermentation → Filtration → Drying (Crystallization) → Grinding (Drying) → Screening → Packaging


Purpose of Screening

To classify and separate nucleotides into consistent particle sizes, ensuring product quality and process efficiency.


Mesh Sizes & Material Characteristics

  • Typical Mesh Sizes: 60 mesh, 80 mesh, 120 mesh, 150 mesh

  • Material Traits: White crystals or fine crystalline powder, prone to moisture absorption and screen clogging


Challenges in Nucleotide Screening

  1. Inconsistent mesh apertures, leading to off-spec particle sizes

  2. Frequent screen blockage with conventional rotary screens; bouncing balls offer limited cleaning efficiency

  3. Equipment instability, which negatively impacts production capacity and consistency


Our Solution & Key Advantages

  1. Ultrasonic Screen Cleaning

    • Effectively reduces mesh clogging

    • Enhances screening precision and productivity

  2. Standardized Sieving Accuracy

    • Uses national-standard abrasive-grade mesh

    • Eliminates rework or product downgrading due to inconsistent particle sizes

  3. Stable Equipment Performance

    • Multiple patented technologies (e.g., Patent No. 200820148446.9) ensure long-term operational stability and reduced downtime

  4. Boosted Production Capacity & Economic Benefit

    • Traditional rotary screen capacity: 50 kg/h

    • Upgraded ultrasonic vibrating screen: 100 kg/h

    • Product market price: ¥150/kg

    • Daily output increase:
      (10050)kg/h×8h/day×¥150/kg=¥60,000/day(100 - 50) kg/h × 8 h/day × ¥150/kg = ¥60,000/day

    • Annual output value increase (350 working days):
      ¥60,000/day × 350 days = ¥21,000,000/year